The Big Guy and Rusty the Boy Robot
The Big Guy and Rusty the Boy Robot

The Big Guy and Rusty the Boy Robot

"Big Guy" is an elite fighting robot, protecting New Tronic City from danger, whether from earth or from outer space. When the Big Guy is decommissioned, however, a smaller, childlike robot named Rusty is brought on to take its place. But it is clear that Rusty needs Big Guy's help, and it is up to the two of them to help keep the world a safer place.

"Big Guy" is an elite fighting robot, protecting New Tronic City from danger, whether from earth or from outer space. When the Big Guy is decommissioned, however, a smaller, childlike robot named Rusty is brought on to take its place. But it is clear that Rusty needs Big Guy's help, and it is up to the two of them to help keep the world a safer place.

Seasons & Episodes

EP 1

Creatures, Great and Small

The Big Guy is decommissioned in favor of Quark Industries' newest creation, Rusty the Boy Robot. But when an alien Anni

EP 2

Out of Whack

The Big Guy and Rusty face off against the Legion Ex Machina's evil creation: A.R.G. -12, a.k.a. Argo. When a Nucleo-Pro

EP 3

The Inside Scoop

A telepathy experiment goes awry and a Quark Scientist, Dr. Neugog, is transformed into a giant brain on spidery legs. N

EP 4

Birthday Bash

Rusty tags along with Dwayne to his nephew's birthday party. Rusty's present is a piece of stolen alien technology, know

EP 5

The Reluctant Assassin

Dr. Gilder, the Legion Ex Machina's mole within Quark, has developed a personal grudge against Donovan, so he takes cont

EP 6

Really Big Guy

Dr. Slate, Big Guy and Rusty find out that the Legion Ex Machina's mysterious ""final assembly"" is taking place in a ne

EP 1

Little Boy Robot Lost

The Legion Ex Machina downloads Rusty's programming in an effort to learn his secrets. Rusty, Big Guy and the Evil #4 en

EP 2

The Bicameral Mind

While trying to keep the Legion Ex Machina's newest robot from absconding with Quarks' new anti-neutrinos, Rusty plugs i

EP 3

The Inside Out

Donovan unveils Quark's latest prototype: tiny liquid metal robots called Nurds that repair and upgrade any technology

EP 4

Moon Madness

On Quark Industries' recently christened space station, the computer, known as Edie, has gone mad. Threatening to destro

EP 5

Wages of Fire

Big Guy and Rusty journey to the heart of a volcano that erupted in the city to deliver a Cobalt Thorium-G Bomb. They ar

EP 6

The Big Boy

Being powered up for six months, Rusty has not grown an inch. Frustrated that he will never be as big as The Big Guy, he

EP 7

World of Pain

A family of aliens, made of organic metal, come to earth seeking refuge from their pursuers, evil insect-like robots.

EP 8

Sibling Mine

When Quark's Dr. Kirby disappears after an experiment with his Quantum Machine goes awry, a hostile monster emerges and

EP 9

Blob, Thy Name is Envy

Quark develops a protoplasmic, semi-intelligent blob that doubles as a cleaning agent. The title is given as a ""Squeaky

EP 10

Donovan's Brainiac

Donovan's nephew, Pierre, is working on a robot for the school science fair. He uses the brain of the Legion Ex Machina'

EP 11

Patriot Games

Big Guy and Rusty go back in time to the civil war.

EP 12

Harddrive

A former military comrade of Duane's gets hired at Quark. He quit the military because he thought the pursuit of a robot

EP 13

5000 Fingers of Rusty

Quark releases an alkaline-powered, non-flying version of Rusty for consumers. However, the Legion Ex Machina manages to

EP 14

The Champ

An intergalactic thrill-seeker named Po the Obliterator comes to challenge Earth's greatest champion, The Big Guy.

EP 15

Sickout

A virus-carrying alien threatens the world, and Dr. Slate must take the helm of Big Guy.

EP 16

Nephew of Neugog

Pierre becomes a brain-sucking monster when he plays around with Dr. Neugog's telepathy helmet. Quark uses the fiendish

EP 17

The Lower Depths

Jellyfish create duplicates of the crew of the new Quark research centre at the ocean floor.

EP 18

Double Time (1)

The Legion Ex Machina creates a Big Guy duplicate.

EP 19

Double Time (2)

Big Guy and Rusty find the Legion's headquarters and rescue the creator of the Big Guy armor, who Rusty refers to as Big

EP 20

Rumble in the Jungle

Giant jungle animals wreak terror in the Congo.

Popular Cast

Jonathan David Cook
Jonathan David Cook
Big Guy (voice)
Pamela Adlon
Pamela Adlon
Rusty (voice)
Jim Hanks
Jim Hanks
Dwayne Hunter (voice)
Gabrielle Carteris
Gabrielle Carteris
Dr. Erika Slate (voice)
Stephen Root
Stephen Root
Dr. Donovan (voice)
Kathy Kinney
Kathy Kinney
Jenny (voice)
Kevin Michael Richardson
Kevin Michael Richardson
Garth (voice)
M. Emmet Walsh
M. Emmet Walsh
Mack (voice)